In general, a thermally conductive gap filler is a type of TIM of a liquid material designed to enhance thermal performance in a variety of industries: mobile, electronic, medical, etc. Unlike traditional thermally conductive methods, thermally conductive gap fillers are easy to use (through advanced dispensing techniques) and ideal for high-volume manufacturing operations.
These materials provide unmatched thermal and mechanical properties while creating virtually zero stress on electronic components during assembly, helping manufacturers improve the performance and reliability of the entire device assembly.
In some applications, these thermal interface materials form as liquids that are easy to remove, which greatly facilitates the repair and maintenance process. The electric vehicle industry, in particular, has a huge source of heat – the battery system.
Since the thermal gap filler material is a liquid medium, it can be adapted to highly complex terrain and multi-layered surfaces. This allows them to provide better wetting for optimized thermal resistance, typically lower than more robust pad-based media.
What are the advantages of Beginor Material thermal conductive caulk?
Our thermally conductive gap filler solutions are designed with the complexities of balancing filler content with thermal conductivity requirements and product integrity. Our optimized liquid gap fillers can be deposited at extremely high volumes for industries where maximum heat dissipation is required for large systems such as automotive.
In addition, we can tailor adhesive solutions for you according to your needs.
What are the benefits of thermal gap adhesives?
▶ Improve reliability in harsh temperatures
They can withstand peak exposure temperatures of 200°C and operate reliably at operating temperatures up to 150°C.
▶ Easy to process
These advanced thermally conductive materials can be easily dispensed from the original packaging with minimal or no additional process preparation, making them ideal for automated applications using standard metering and mixing equipment.
▶ Effective assembly
Avoid falling on vertical surfaces during assembly. After curing, they retain vertical stability even after prolonged use. Choose a formulation containing glass beads to control the thickness of the adhesive layer during assembly.
▶ Cost-effective and quick to heal
The platinum curing system allows for a fast, controlled cure at room temperature, but the cure time can be further accelerated by heating to reduce manufacturing cycle time. There is no need for any post-curing steps.
▶UL 94 V-0 recognized
Accredited by Underwriters Laboratories UL 94 standard, which evaluates the flammability of plastic and silicone materials used in equipment and appliance parts. Achieving UL 94 recognition is a step in applying the UL label to the final product.
▶ Repairability
An attribute that enhances the sustainability of battery packs and other devices throughout their lifecycle, including end-of-life. PROSTECH caulking solutions provide good repairability without compromising performance.
Where can I use thermal gap adhesives?
In the modern electronics world, gap fillers can be used in many electronic components, including:
▶Lithium battery.
▶ Automotive electronics
▶Communication.
▶ Computers and Zhouli products
▶ Application between heat source and heat sink
Which TIMs is the best choice?
Basically, each application and production will be suitable with a different type of thermally conductive materials. To receive further consultant, please contact our Glue Expert at:
Hotline: (+86) 18121160382
Email: marketing@shbeginor.com
